WVU engineers bring new life to electronics recycling, address supply chain shortfalls affecting national defense
Researchers at West Virginia University are resurrecting discarded electronics, recycling electronic waste and recovering minerals from it to make new products critical for national defense.
Story by Micela Morrissette, University Relations News
Terence Musho, associate professor of mechanical and aerospace engineering at the
Benjamin M. Statler College of Engineering and Mineral Resources, is leading the project, which received more than $250,000 from the Defense
Advanced Research Projects Agency at the U.S. Department of Defense.
The U.S. currently depends on countries like China to provide raw materials that
are essential to electronics enabling its national defense. But according to Musho,
that “reliance on foreign national resources has led to the White House identifying
a critical shortage in the semiconductor supply chain.”
Musho said that shortage is one reason the DOD is eyeing readily available electronic
waste like old “LEDs and microelectronic circuits used for amplifying radio frequencies,
which contain critical supply chain materials.”
One key factor setting the research Musho is conducting with Statler Professor
Edward Sabolsky apart from current systems for e-waste recycling is the
“ability to achieve very high temperatures in a very rapid manner,” which allows
their technology to be modular. That is, because it’s relatively small, it can
easily be moved in modules from place to place.
“That means the DOD can transport this technology around to the point of disposal
of these e-waste materials,” Musho said. “Space debris is an issue that’s gaining
attention, so one potentially far-out idea is that this potentially could be used
in space. You could collect junk satellites, recycle the waste and bring the raw
materials back to earth.
“Another possible application would be U.S. Navy ships, which could move this equipment
around to different ports for waste recycling.”
The technology also has promise beyond the sphere of national defense. “You could
have a point-of-disposal e-waste recycler in each community,” Musho suggested.
“Communities could recycle their own e-waste, get the raw materials out and sell
those materials back to manufacturers.”
Electronics recycling began to emerge in the 1970s but it has never gained much traction.
Musho explained that when you take your old electronics to Best Buy, there are
just a handful of facilities in the nation where the electronics can be processed.
“Those places get a mountain of e-waste,” he said.
Electronics recycling facilities deal with that e-waste via a process of pyrometallurgy
or hydrometallurgy. Both those processes use either high temperatures or hazardous
chemicals to extract minerals from electronics and both need large quantities of
waste in order to be economical.
Largely because of problems like those, most current e-waste heads to landfills.
In its effort to change that, the DOD has focused on recovering seven specific
elements from e-waste, chief among them gallium, indium and tantalum.
Musho will guide their experiments, using computational thermodynamics to simulate
the mineral recovery process. Sabolsky will validate the simulations to prove the
process works in practice.
Musho is confident that it will work, especially because Sabolsky’s previous research
laid the groundwork for this study.
“Ed did a previous study on coal fly ash, a waste product of coal-fired power plants,
and he demonstrated that this process works for other critical elements present
in fly ash. Now, we’ll take that knowledge, improve upon it and apply it to e-waste.”
The project’s first phase is a nine-month study demonstrating Musho and Sabolsky’s
e-waste recycling process in the lab.
After that, they’ll refine the approach to “hit tighter purity standards” for the
recovered minerals. They’ll scale up to handle greater quantities of material and
work on packaging the technology within a small, modular unit that’s easily transported,
as they begin to consider commercialization.
“We have an abundance of critical materials currently sitting in e-waste in our landfills,” Musho said. “It’s just a matter of determining the best method to recover these elements. The technology we’re developing provides a supply chain solution not only for DOD electronics but also consumer electronics.”
Contact: Paige Nesbit
Statler College of Engineering and Mineral Resources
304.293.4135, Paige Nesbit
For more information on news and events in the West Virginia University Benjamin M. Statler College of Engineering and Mineral Resources, contact our Marketing and Communications office: